Welcome to Taicang Global Machinery Co., Ltd
https://global-machinery1.en.made-in-china.com/
At Global Machinery, we provide Tube Mill, Roll Forming Machine, Slitting & Cut to length Line and corresponding components, and meet your customized requirements. Contact us right now!
Summary
This whole Roll Forming Machine is composed of decoiler system, feeding guide system, roll forming system, cutting system after forming, exit table, electrical control system, hydraulic system, etc. It is a high-performance and fully automatic cold roll forming production line
Main Specification
Below is our standard Silo Roll Forming Machine table, we can customize machines as per customer special requirements
| No. |
Item |
Parameter |
Remark |
| 1 |
Material |
Type |
Galvanized sheet |
|
| (mm) |
1.0-4.0 1.0-4.0mm |
|
| (mm) |
1250 1250mm |
|
| 2 |
Roll forming speed |
0-17 0 - 17 m/min |
|
| 3 |
Forming station |
23 23 stations |
Include online curve 3 stations |
| 4 |
Main roll forming motor power |
22X2 22 x 2 kw |
|
| 5 |
Main hydraulic station power |
11 11 kw |
|
| 6 |
Curving power |
5.5 5.5 kw |
|
| 6 |
Total power |
60.5 60.5kw |
|
| 7 |
Power supply |
AC380V,50Hz,3 phase |
|
| 8 |
Machine size( L x W x H) |
16*1.8*1.5
16 x 1.8 x 1.5 m |
Subject to material object |
| 9 |
Main shaft diameter |
140 140mm |
|
| 11 |
Transmission type |
1.6 chain |
Tooth surface high frequency quenching |
| 14 |
Wall panel |
Wall panel thickness 20mm, add stiffener outside |
|
16 |
Roller material |
GCr15 |
Quenching hardness HRC58-62 |
| 17 |
Frame |
450 H steel |
|
| 18 |
Main shaft |
#45 steel |
|
| 19 |
PLC |
Panasonic or Mitsubishi |
|
| 20 |
Encoder |
Omron |
|
| 21 |
Frequency converter |
Panasonic |
|
| 23 |
Touch screen |
MCGS |
|
Main component technical parameters
1. Hydraulic Decoiler
1) Decoiler type: hydraulic, manual expansion
2) Strip weight: 10 tons
3)Coil material: width 1250mm
4) Strip OD: <φ1300 mm
5) Strip ID: φ508mm
6) Decoiler size: 1.7m×1.3m×1.5m
2. Guide & feeding device and Leveling device
1) Left and right guide devices are set at the feeding port of the main machine
2) The guide position can be adjusted by manual screw mechanism, and can be adjusted independently on the left and right
3) Leveling type: 7 rolls leveling
4) Main power system: driven by a motor through speed reducer, leveling rolls are rotated actively.
3. Punching sides holes device
Hydraulic cylinder driving the punching mould, punching the sides holes
Punching mould material: Cr12, heat treatment hardness: HRC58~60
4. Main roll forming system
1) Main motor power: 22kw x 2
2) Main roll forming system consists of stand, transmission parts and forming rollers.
3) Stand: qualified H beam steel, welding and aging treatment
4) Roller material: Gcr15, quench hardness HRC58-62, CNC machining
5) Main shaft material: 45 steel hardening and tempering treatment, supporting structure is wall panel type
6) Cycloid pinwheel reduction motor, chain drives the rotation of lower roller group
7) Manual screw adjust the gap between the upper and lower rolls, to adapt to the plate rolling with different thickness.
The tolerance of the finished plate will vary depending on the different strength and thickness of the material steel plate.
8) All holes can be punched online, these holes include: both ends connection holes, sides holes, 9) Machine frame: quality 45 H beam welded. Adjusting bolt mounted on the base, used for adjust the horizontal position, and there lifting holes on the base, easy to install and transport.
10) Wall panel thickness 20mm, slide block is casting, upper and lower shafts are fixed on the slide block through bearings.
11) Chain wheel + chain drive
5. Punching both ends connection holes device
1) Hydraulic punching 2 group connection holes.
2) Punching mould material: high quality alloy steel Cr4W2MoV, quenching.
6. Curving device
1) Press in roller: 1 set
2) Curve and forming roller: 3 sets
3) Curving online, adjusting radian by lead screw, manual control.
7. Fixed length hydraulic cut-off
1) Cut-off device consists of stand, blade, guide device, cutting cylinder and hydraulic station.
2) Blade material Cr12 quenching treatment.
3) Guide device is a staggered shearing structure, so that the blade can cut off the plate stably under the stress state
4) Hydraulic station supply power, hydraulic station power: 11kw.
8. Length-Fixed device
1) Length tolerance: ±0.5mm
2) Omron positioning and positioning optical fiber detection.
9. Exit table ( include roller without power), 4000mm length.
10. Electrical control system
Operation mode: touch frequency + buttons
PLC: Panasonic
Inverter: Panasonic
Encode: Omron,
Touch screen: MCGS
11. Hydraulic system
1) Single hydraulic station, supply power to cutting-off
2) Main valve parts are Chinese famous brands.
Certificate
Main Customers
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided).
We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Packing & Delivery
Not only the Good Machine, but also the Most Attentive Service
Integrity Solution & Turnkey Project
Creat the Value of Stee
Audited Supplier 
){kind=link}
){kind=link}